Materials
| Material
|
Properties
|
| ABS
|
Acrylonitrile Butadiene Styrene- ABS sheet is amongst the most versatile and widely
used of thermoplastics, particularly within the thermoforming industry. The wide forming temperature
range of ABS sheet makes it relatively easy to form. ABS sheets good dimensional stability makes
trimming relatively easy too. (Click to learn more about
ABS sheet). Guide SG for standard grades 1.08.
|
| PMMA/ABS
|
ABS with an acrylic capping. This co-extruded sheet has the strength of ABS combined with a
capping layer of acrylic producing a coloured and/or UV resistant surface. Finishes are usually
gloss, but can be matt or textured. Guide SG for standard grades 1.1.
|
| HIPS
|
High Impact Polystyrene - Amongst the lowest cost and easiest materials to thermoform, trimming
too is easy with the right tools. Moisture absorption is not considered a problem and pre-drying
is seldom required. Typical applications include point of sale products. Chemical and impact
resistance are not as good as ABS. Guide SG for standard grades 1.05.
|
| SAN
|
Styrene Acrylonitrile - Similar properties to HIPS, but better chemical resistance and can be
UV stabilised. Clear grades have a blueish tint. Guide SG for standard grades 1.08.
|
| Polypropylene
|
Polypropylene (PP) - Has good chemical resistance, good fatigue resistance (integral hinge
property), and good temperature resistance. The difficulty in forming PP is its narrow
thermoforming temperature window, webbing too can be a problem. Because of the semi-crystalline
nature of PP, post forming shrinkage rates are high . A filling such as talc can be used to improve
these properties. Guide SG for standard grades 0.92.
|
| HDPE
|
High Density Polyethylene - Similar characteristics to polypropylene, but with better low
temperature impact resistance. HDPE has poor UV resistance (unless coloured). It is good for
welding, good electrical insulation and does not readily absorb moisture. Guide SG for standard
grades 0.95.
|
| Acrylic
|
Polymethylmethacrylate (PMMA) - It is a versatile material, easy to handle, machine, screen
print and polish. The two principle types (extruded and cast) have similar properties, but extruded
sheet can be vacuum formed whereas cast sheet can be pressed. Grades are available with improved impact
resistance, generally termed "impact resistant". Guide SG for standard grades 1.2.
|
| PETG
|
Polyethylene Terephthlate (glycol modified) - Good processing and forming characteristics,
doesn't require pre-drying, good impact strength and rigidity. PETG is not usually UV resistant.
Guide SG for standard grades 1.2.
|
| Polycarbonate
|
Excellent stiffness, impact strength and good fire properties. Absorbs moisture so needs
pre-drying before forming. Some grades are UV resistant and some hard coated. Guide SG for
standard grades 1.2.
|
| PVC
|
Polyvinyl Chloride (unplasticised) - Good impact resistance and stiffness. Easily fabricated
and welded or thermoformed. Becomes brittle at low temperatures. Guide SG for standard grades 1.4.
|
| ASA
|
Acrylonitrile Styrene Acrylate - Similar properties to ABS, but better weathering and low
temperature characteristics. Like ABS it absorbs moisture and needs to be dried before forming.
Guide SG for standard grades 1.07.
|
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